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Reflow Machine SMT PCB Assembly

Name: Reflow Machine SMT PCB Assembly
Brand: LONG LIFE ELECTRONICS PVT LTD.
Price: 0.10 INR
Availability: InStock

Price 0.10 INR/ Piece

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MOQ : 100 Pieces

Reflow Machine SMT PCB Assembly Specification

Usage
Surface Mount Technology (SMT) PCB Assembly

Power Source
Electric Mains

Operating Temperature
Room temperature to 300C

IP Rating
IP20

Power Supply
AC

Input
SMT PCBs with pasted components

Resolution
Temperature control 1C

Response Time
Fast heat-up time

Output
Reflowed PCB with mounted components

Display Type
Digital Control Panel

Features
Auto conveyor width adjustment, Lead-free capable, Programmable profiles, Emergency stop, Overheat protection

Thermal Conductivity
Optimized for reflow soldering

Interface
PLC and digital display

Sensors Specification
Multiple temperature sensors in zones

Components
Heating zones, conveyor, cooling system

Product Type
Reflow Soldering Machine

Application
SMT Production Lines, PCB Manufacturing

Rated Voltage
220V

Supply Voltage
220V/50Hz

Size
Medium

Dimension (L*W*H)
2300 mm 700 mm 1250 mm

Function
Lead-free soldering and reflow of SMT PCB assemblies

Color
Grey/White

Weight
Approx. 250 kg

Current Rating
Max 40A

Capacity
300~500mm/min (conveyor speed)

Thickness
PCB thickness up to 0.6 to 3.0 mm

Frequency
50/60Hz

Reflow Machine SMT PCB Assembly Trade Information

Minimum Order Quantity
100 Pieces

Supply Ability
2000 Pieces Per Week

Delivery Time
2-3 Days

About Reflow Machine SMT PCB Assembly

We are supplying a vast array of Reflow Machine SMT PCB Assembly. It is used for solder surface mount. It ensures multiple segments with regulated temperatures as per the specific thermal requirement. Other than that, provided assembly is able to apply solder paste and place components to the printed circuit boards. Reflow Machine SMT PCB Assembly creates an acceptable solder joints by pre-heated components. It avoids poor welding which is caused due to the purpose of high temperature heating during soldering.

Advanced Thermal Zones for Precision Reflow

This machine utilizes 12 independent heating zones-6 top and 6 bottom-to enable precise thermal control during the reflow soldering process. Multiple sensors optimize temperature distribution, ensuring consistent solder joints with minimal defects. The programmable temperature profiles support various soldering requirements, including lead-free processes, enhancing flexibility and performance for different PCB assemblies.

Efficient Cooling and Conveyor Systems

Equipped with forced-air cooling zones and an adjustable conveyor width up to 350 mm, this reflow machine efficiently manages both cooling rates and handling of diverse PCB sizes. The auto width adjustment feature streamlines production setup, while the conveyor is capable of operating at speeds between 300 to 500 mm/min, perfect for medium-size manufacturing lines.

Intuitive Digital Control and Safety Features

A PLC-based digital touch screen allows users to easily set and monitor process parameters. Emergency stop and overheat protection functions ensure operational safety. Warm-up time is approximately 20 minutes, after which high thermal accuracy (1C) is maintained, contributing to enhanced productivity and controlled manufacturing environments.

Lead-Free Capable and Robust Design

Engineered for lead-free soldering, the machine boasts a powdered steel body for durability and reliability in tough industrial settings. Its IP20 rating, minimized exhaust noise level (65 dB), and non-condensing humidity tolerance make it suitable for varied production facilities. The built-in exhaust ports (2x 100mm diameter) support effective ventilation during continuous operations.

FAQ's of Reflow Machine SMT PCB Assembly:

Q: How does the reflow machine maintain precise thermal control during SMT PCB assembly?

A: The reflow machine achieves thermal precision through its six top and six bottom heating zones, each managed by multiple temperature sensors. Programmable profiles, combined with a PLC-based control system and a digital touch screen, allow for accurate settings and monitoring of temperatures, maintaining consistency across the entire PCB surface.

Q: What types of PCBs and assemblies are suitable for this reflow machine?

A: This machine processes SMT PCB assemblies ranging in size from 50 mm x 50 mm up to 400 mm x 350 mm, with PCB thickness from 0.6 to 3.0 mm. Its adjustable conveyor width and clearance of 30 mm above and 15 mm below the belt make it suitable for most medium-sized SMT production requirements.

Q: When is the best time to use the reflow machine in the SMT production process?

A: The reflow machine is used after SMT components have been placed on PCBs with solder paste. Following a warm-up period of approximately 20 minutes, operators run the PCBs through the reflow machine to execute controlled soldering and component mounting according to selected thermal profiles.

Q: Where can the reflow machine be installed within a manufacturing facility?

A: This unit is designed for integration within SMT production lines and PCB manufacturing areas. Its medium size (2300 mm 700 mm 1250 mm), steel body, and exhaust requirements (2x 100mm diameter ports) fit standard assembly workspaces, making it ideal for industrial environments in India or similar regions.

Q: What is the typical process flow when using this SMT PCB reflow machine?

A: Operators load prepared SMT PCBs with pasted components onto the adjustable conveyor. The PCB passes through preheating, soldering, and forced-air cooling zones in sequential order. The PLC digital display provides real-time status, and emergency stop or overheat protection can be activated if needed, ensuring a safe and optimized reflow process.

Q: How is the machine operated and monitored during production?

A: Users interact with a touch-screen PLC control panel to program soldering profiles, adjust conveyor width, and monitor temperature readings. The system enables quick adjustment and clear visualization of all parameters, while safety features and automated profile switching enhance usability for both operators and supervisors.

Q: What are the main benefits of using this reflow machine for SMT PCB assembly?

A: Key advantages include high thermal accuracy, adaptability to various board sizes, lead-free soldering capability, rapid warm-up and conveyor speed, automated width adjustment, and enhanced safety. Its robust construction and low noise level (65 dB) ensure reliable, continuous operation and superior soldering results for medium-scale PCB manufacturing.

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